Sunset for Kaiser


Aluminum company has kept region rolling for 60 years

 
photo
The Spokesman-Review photo archives
Kaiser Aluminum (Permanente) Trentwood rolling mill workers check finished sheets before shipping in May 1946.

 

Michael Guilfoil - Staff writer

An "enchanted" creek used to meander through Harold Balazs' yard. The water was so warm that on cold autumn days the Mead artist could watch turtles swim and hear bullfrogs sing.

The source of Peone Creek's warmth was Balazs' industrial neighbor, Kaiser Aluminum Corp. The Mead smelter discharged heated water into the creek.

"One Christmas Day," recalls Balazs, "we went over to the other side of the highway and sat in the warm water coming out of a big ol' pipe."

During Kaiser's heyday -- before the new owners; before asbestos lawsuits; before labor strikes and lockouts; before last week, when the company filed for Chapter 11 bankruptcy protection -- Balazs seldom gave his industrial neighbor much thought. "As far as I was concerned, they were just there," he says.

But times change. Some years back, because of environmental concerns, Kaiser was ordered to cool the water before releasing it from the smelter, and Balazs lost his autumn bullfrog arias.

Now, much more is at stake. With the Mead reduction plant idle, the Trentwood mill operating well below capacity and Kaiser's future as murky as Peone Creek during spring runoff, the region stands to lose a big part of what has kept the local economy humming, if not singing, for decades.

The story of Spokane's duet with aluminum goes back to 1941. With World War II looming, the U.S. military anticipated needing more aluminum for ships and airplanes.

Grand Coulee Dam could provide the necessary electricity for the power-hungry smelting process. But a safe, out-of-the-way location was needed to protect a $71 million facility from foreign attack.

Two rural sites just outside Spokane were chosen, and ground was broken in November 1941 -- less than one month before the attack on Pearl Harbor.

After the war, the government invited private companies to take over its Spokane smelter and rolling mill. But with 2 billion tons of aluminum already in strategic stockpiles and thousands of warplanes destined for scrap, the metals market appeared grim.

Besides, Spokane's wartime "virtue" of remoteness looked like a post-war liability.

Enter Henry J. Kaiser, a self-made 63-year-old California industrialist who had just launched an automobile company and saw a future in aluminum car parts.

Kaiser was familiar with Spokane. He'd moved here from New York when he was 24, hoping to make enough money to persuade his sweetheart's father that he was a worthy suitor.

Kaiser got off to a rough start. A local hardware store turned down his job application 13 times before Kaiser persuaded the owners to let him sell inventory that had been damaged in a fire.

Kaiser hired two dozen women to clean and polish the goods, then sold them at a profit. His ingenuity and perseverance earned Kaiser a management job with the hardware store. Those same skills became his trademark, and his ticket to success.

Kaiser fetched his bride, Bessie, from Boston and the couple built a home on three lots at 1115 S. Grand.

Six years later they moved on when Kaiser started a road-building company -- the first of many far-flung enterprises that earned him wealth and respect.

Yet, when Kaiser signed a lease for the government's Spokane aluminum plants in 1946, Fortune magazine called the move "Henry's folly."

Kaiser paid $458,000 the first year -- and netted $5.3 million in profit.

By 1950, he owned the facilities outright, and Fortune had changed its tune. "Not since the rise of Henry Ford," the magazine declared, "has an industrial figure come so far in so short a time."

Kaiser's mills made more than aluminum. They created well-paying blue-collar jobs, paid taxes and nurtured community goals.

Dave Rodgers, Spokane mayor from 1967 to 1978, remembers Kaiser Aluminum as a stabilizing economic force. "The most important thing was the spinoff jobs that came from that large payroll," he says. "Restaurants, taverns, little machine shops around town that made parts for Kaiser."

Rodgers also remembers the company as a good corporate citizen. "During my three terms as mayor, we never had a problem."

Rodgers says Kaiser supported the Expo '74 World's Fair and donated the aluminum fountain on the corner of Washington and Spokane Falls Boulevard, next to the Opera House.

"They just kept pumping out aluminum day in and day out. There was never any question of their not being here for the foreseeable future," he says.

Geneva Ward, who bought the Sportsman Cafe & Lounge on North Market in 1980, recalls her predecessors preparing box lunches back in the 1950s for the Mead night crew and people working overtime.

By 1984, Kaiser's Spokane operations generated a payroll of more than $152 million, and paid another $7.7 million in state and local taxes. Kaiser's total impact on the local economy that year was estimated at $536 million.

"When Kaiser was up and running strongly," Ward says, "you could tell shift change by who was sittin' in the restaurant and who wasn't. It's been a big part of our business throughout the years."

Retired East Valley school superintendent Chuck Stocker says having the Trentwood mill within the district boundary meant homeowners paid lower property taxes. Back in the mid-'90s, he says, Kaiser's share of the district's budget was 12 percent.

In 1995, Kaiser employees earned an average of $62,800 in pay and benefits -- three times more than the overall county average. That was good for school districts, Stocker explains, "because lots of times people vote by their pocketbooks."

He recalls East Valley never having trouble passing a levy during his eight years as superintendent.

Bruce Walter was 21 when he went to work as a laborer for Kaiser in 1964. His starting wage -- $2.41 an hour -- was a lot of money for a young man fresh out of the Navy, so Walter stuck around. He retired in 1996 after 32 years.

"The 1940s, '50s, '60s and '70s were really good years for employees," says Walter, who represented Trentwood members of the United Steelworkers of America.

"Management and workers got along well. We had bowling leagues; we took care of a section of the Centennial Trail -- things like that," Walter says.

But falling metal prices in the 1980s took their toll. Production was cut back. Employment gradually dropped from a high of 4,000 at the two plants to around 2,500.

Ownership battles ensued. In 1988, Kaiser landed in the hands of Charles Hurwitz, a Texas millionaire with a reputation for buying companies at bargain prices and emphasizing short-term profits.

Kaiser employees struck for the first time ever in 1995. They walked out again in 1998. In December 2000, the Mead potline shut down for the first time since 1946.

Last week's bankruptcy filing didn't surprise Kaiser insiders. And those on the fringe -- people such as restaurant owner Ward -- took the news in stride.

"I'm pretty uninformed," she said. "But the past couple of years have been real tough. Without as many Kaiser workers, I've had to do a lot more advertising and try to attract families and couples."

Businesses aren't the only ones affected by Kaiser's fate. Two years ago, Kaiser's Mead operation was appraised at $59 million, generating $415,703 for Mead schools. If the Mead smelter vanished -- for instance, if the idle equipment were sold to a foreign producer with access to cheap labor -- tax bills paid by other Mead property owners would jump about 4 percent.

Wendell Satre, retired chairman and CEO of Washington Water Power Co. (now Avista), says Kaiser's fate affects many aspects of Spokane life -- even potholes.

"Very soon, we're going to be voting on a bond issue to repair our city streets," he explains. "If people are out of a job, they're unlikely to vote for a bond issue that will increase their taxes.

"If enough people like that vote no, the bond issue will fail, our streets will continue to decline, and everyone -- not just unemployed Kaiser workers -- will be more likely to hit a pothole and blow a tire or break an axle."

In other words, we're all in this together. We always have been -- ever since Henry J. Kaiser took a chance on his folly and fired up the Mead potline back in 1946.

Like Harold Balazs and his warm creek, many area residents assumed the aluminum would flow from Kaiser's mills forever, enriching local workers, businesses and government coffers.

Last week's bankruptcy filing has left some locals wondering whether, after almost six decades, the Kaiser bullfrog has sung its last serenade.